1.0-2.3 DIN 47297

Complementing its standard HV connector portfolio, Rosenberger develops and manufactures customer-specific high-voltage components for electric and hybrid vehicles. These enable the lowest possible transition resistances, ensuring long-term low-loss performance and reliability in critical electrical systems such as those for battery charging, cell management, heating, and air conditioning. From concept to final delivery, Rosenberger high voltage custom components are the perfect fit every time. Using its component toolkit, including PDUs, Y-splitters, Busbars and Cell Modules, Rosenberger can develop and manufacture a wide array of tailor-made solutions. These are designed and configured precisely to the relevant vehicle architecture, allowing ideal combinations of the various fuses, relays and other passive and active components required. Power Distribution Units (PDU) Power distribution units (PDU) for vehicles have multiple power input and outputs and use all kinds of connectors, fuses, and relays. In these cases, the PDU generally forms the central link between the vehicle power electronics and batteries, electric motors, and other ancillary units. Y-Splitters Y-splitters are used to distribute the power from one cable harness to two or more units, e.g., between a DC/DC converter and an electric air-conditioning unit. Rosenberger can design Y-splitters for applications with and without shielding for cable cross sections from 4 mm² to 95 mm² in collaboration with the customer. Cell Module Connectors The Rosenberger HV portfolio also includes cell module connectors. These connectors are required to link battery modules within a battery pack. For typical battery applications, multiple custom-designed battery connection points are required. Based on the robust pressure contact system, Rosenberger offers cell module connectors without flexing parts in the contact area. Systems from 100 to 350 A are available. Different assembly directions, coding variants as well as cross sections can be implemented according to customer-specific requirements.

Rosenberger RPC-N precision connectors – with screw-on locking mechanism – are designed for applications 50 Ω up to 18 GHz, 75 Ω up to 4 GHz. RPC-N 50 Ω are intermateable with standard N 50 Ω connectors, RPC-N 75 Ω are intermateable with standard N 75 Ω connectors. Rosenberger RPC-N 50 Ω and RPC-7 connector heads are interchangeable using the same bead type.

Rosenberger Mini-SMP connectors are extremely small coaxial connectors, approximately 70% of standard SMP size. They are designed for applications up to 65 GHz and mainly for high-speed signal transmission (typically 10 or 40 Gbps). Plugs are available as smooth bore-versions – for plug-in technology and backplane applications – and as vibration resistant full detent types, for the highest mechanical loads such as those found in aerospace engineering. Mini-SMP subminiature connectors are well-proven, offering a high level of flexibility in alignment tolerances and for simplifying the whole production process. Rosenberger Mini-SMP coaxial connectors are mateable with common Mini-SMP connectors as specified by MIL-STD-348A, Fig. 328, as well as GPPO™ (Gilbert Engineering Co., Inc.) and SSMP™ (Carlisle Interconnect Technologies) series. The PCB connectors are supplied in tape and reel packaging for automatic assembly to boards and also in blisters.

Compact and lightweight, low-voltage Rosenberger LVR®120 connectors are ideal for such applications as electrical superchargers. Achieving approximately 120 A at 85 °C with a cable cross section of just 16 mm² they are certified to Vibration Severity Level 4. Furthermore, the additional slide locking mechanism (CPA – Connector Position Assurance) prevents accidental unmating.