RosenbergerHSD®

Rosenberger high-temperature connectors are generally used in engine compartments, boilers and ovens. These durable, resilient and customized connector systems are suitable for temperatures up to +450 °C. Rosenberger has the know-how of performing thermal and electrical simulations as well as processing high-temperature-proof materials such as ceramics and stainless steel. Different components including cable assemblies, housing connectors and matched antenna systems are developed in close cooperation with our customers and partners. Customized solutions are available upon request.

Rosenberger provides a wide product range of solderless PCB connectors for challenging test & measure­ment demands and for frequencies up to 110 GHz. These PCB connectors can easily be assembled by using screws. Standard screws are included, optional screws for thicker PCBs are available on request.

Complementing its standard HV connector portfolio, Rosenberger develops and manufactures customer-specific high-voltage components for electric and hybrid vehicles. These enable the lowest possible transition resistances, ensuring long-term low-loss performance and reliability in critical electrical systems such as those for battery charging, cell management, heating, and air conditioning. From concept to final delivery, Rosenberger high voltage custom components are the perfect fit every time. Using its component toolkit, including PDUs, Y-splitters, Busbars and Cell Modules, Rosenberger can develop and manufacture a wide array of tailor-made solutions. These are designed and configured precisely to the relevant vehicle architecture, allowing ideal combinations of the various fuses, relays and other passive and active components required. Power Distribution Units (PDU) Power distribution units (PDU) for vehicles have multiple power input and outputs and use all kinds of connectors, fuses, and relays. In these cases, the PDU generally forms the central link between the vehicle power electronics and batteries, electric motors, and other ancillary units. Y-Splitters Y-splitters are used to distribute the power from one cable harness to two or more units, e.g., between a DC/DC converter and an electric air-conditioning unit. Rosenberger can design Y-splitters for applications with and without shielding for cable cross sections from 4 mm² to 95 mm² in collaboration with the customer. Cell Module Connectors The Rosenberger HV portfolio also includes cell module connectors. These connectors are required to link battery modules within a battery pack. For typical battery applications, multiple custom-designed battery connection points are required. Based on the robust pressure contact system, Rosenberger offers cell module connectors without flexing parts in the contact area. Systems from 100 to 350 A are available. Different assembly directions, coding variants as well as cross sections can be implemented according to customer-specific requirements.

The 3-pole HVR®260 connector system for collective shield applications is used to connect electric motors up to a continuous current of 270 A. Despite its lightweight aluminum housing it is capable of operating safely at extreme temperature ranges from -40 °C to +150 °C. It is certified to vibration severity level IV. Customer-specific variants are available on request.