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Connectors & Adaptors
HVR®420
Product code MBJID6
Highly compact, HVR®420 connectors offer the highest current carrying capacity in the Rosenberger product portfolio. Even the 95 mm² variant safely enables current transmission of 420 A. Furthermore, the additional slide locking mechanism (CPA – Connector Position Assurance) prevents accidental disconnection. Typical applications include supercharging electric vehicle batteries up to 450 kWh.
Features
- Current capacity (95 mm²) 420 A at 85 °C
- Working voltage 1000 V DC
- Test voltage 2500 V DC
- IP class mated acc. to IP6K9K / IPX8
- IP class unmated acc. to IPXXB
- Vibration class acc. to LV215 PG17-II
- Mating cycles ≥ 50
- Cross sections 35 mm², 70 mm², 95 mm²
- Double header in design (test voltage 4300 V DC)
SIMILAR PRODUCTS
The 4.3-10 series is a low PIM (Passive Intermodulation) system for frequencies up to 12 GHz for use in mobile communication applications. It is designed to meet the growing performance needs of mobile network equipment, when connecting, for example, RRUs to antennas. Features include compact connector sizes, best electrical performance, low PIM and coupling torque as well as easy installation. Offering three different coupling mechanisms – screw, quick-lock/push-pull and hand-screw – the universal jack design is mateable with all plug types.
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Rosenberger’s new EBC® (Efficient Board Connector) series is the ideal 5G board-to-board and board-to-module RF interconnect solution for active MIMO (Multiple Input Multiple Output) antennas and radios. Outstanding performance, low cost design and high mechanical stability make EBC® the perfect future-proof product for 5G radio interconnections. For applications up to 8 GHz, EBC® connectors fulfill the challenging requirements caused by the exponential data volumes increases in future 5G networks. Essential characteristics include extremely small dimensions, radial and axial misalignments, different holding forces, minimum board-to-board distances, and fast and cost-effective assembly design. A key mechanical design feature is the locating side which is integrated in the bullet. One side has a smooth bore, while the other has a limited-detent design. The single PCB coupler provides a consistent footprint with preloaded outer contacts for ensuring contact optimization, the push/snap-on locking mechanism allows fast and easy disconnection.
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Complementing its standard HV connector portfolio, Rosenberger develops and manufactures customer-specific high-voltage components for electric and hybrid vehicles. These enable the lowest possible transition resistances, ensuring long-term low-loss performance and reliability in critical electrical systems such as those for battery charging, cell management, heating, and air conditioning. From concept to final delivery, Rosenberger high voltage custom components are the perfect fit every time. Using its component toolkit, including PDUs, Y-splitters, Busbars and Cell Modules, Rosenberger can develop and manufacture a wide array of tailor-made solutions. These are designed and configured precisely to the relevant vehicle architecture, allowing ideal combinations of the various fuses, relays and other passive and active components required. Power Distribution Units (PDU) Power distribution units (PDU) for vehicles have multiple power input and outputs and use all kinds of connectors, fuses, and relays. In these cases, the PDU generally forms the central link between the vehicle power electronics and batteries, electric motors, and other ancillary units. Y-Splitters Y-splitters are used to distribute the power from one cable harness to two or more units, e.g., between a DC/DC converter and an electric air-conditioning unit. Rosenberger can design Y-splitters for applications with and without shielding for cable cross sections from 4 mm² to 95 mm² in collaboration with the customer. Cell Module Connectors The Rosenberger HV portfolio also includes cell module connectors. These connectors are required to link battery modules within a battery pack. For typical battery applications, multiple custom-designed battery connection points are required. Based on the robust pressure contact system, Rosenberger offers cell module connectors without flexing parts in the contact area. Systems from 100 to 350 A are available. Different assembly directions, coding variants as well as cross sections can be implemented according to customer-specific requirements.
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