HVR®50

Rosenberger FAKRA* industry standard compatible connectors are designed to fulfill the rigorous mechanical and environmental requirements of the automotive industry. Ensuring maximum electrical and mechanical performance, these high quality FAKRA connectors feature specific color coded plastic housings in accordance with the FAKRA coding industry standard. Thirteen distinct mechanical and color codes enable easy identification and unique keying to avoid mis-mating and additional one neutral coding. Combining Rosenberger’s turned part production expertise and FAKRA SF stamped and formed technology these precision manufactured products are ideally suited for process-safe and fully automated assembly by harness makers – leading to a significant reduction in production costs. Rosenberger FAKRA products are compliant to ISO 20860-1 & 2 and USCAR 18 standards.

The Rosenberger Magnetic RJ45 is an innovative magnetic connector solution for Ethernet connections. Ideal for applications where frequent connections and disconnections are necessary, the unique self-mating and locking magnetic plug ensures the right connection every time – even in the most inaccessible places. Ease of cleaning of the RJ45 components, a robust housing and the plug-in processes using magnets make the product a highly durable solution. The usual features such as ease of termination, high number of mating cycles, and combined power and LAN connections all come as standard.

Complementing its standard HV connector portfolio, Rosenberger develops and manufactures customer-specific high-voltage components for electric and hybrid vehicles. These enable the lowest possible transition resistances, ensuring long-term low-loss performance and reliability in critical electrical systems such as those for battery charging, cell management, heating, and air conditioning. From concept to final delivery, Rosenberger high voltage custom components are the perfect fit every time. Using its component toolkit, including PDUs, Y-splitters, Busbars and Cell Modules, Rosenberger can develop and manufacture a wide array of tailor-made solutions. These are designed and configured precisely to the relevant vehicle architecture, allowing ideal combinations of the various fuses, relays and other passive and active components required. Power Distribution Units (PDU) Power distribution units (PDU) for vehicles have multiple power input and outputs and use all kinds of connectors, fuses, and relays. In these cases, the PDU generally forms the central link between the vehicle power electronics and batteries, electric motors, and other ancillary units. Y-Splitters Y-splitters are used to distribute the power from one cable harness to two or more units, e.g., between a DC/DC converter and an electric air-conditioning unit. Rosenberger can design Y-splitters for applications with and without shielding for cable cross sections from 4 mm² to 95 mm² in collaboration with the customer. Cell Module Connectors The Rosenberger HV portfolio also includes cell module connectors. These connectors are required to link battery modules within a battery pack. For typical battery applications, multiple custom-designed battery connection points are required. Based on the robust pressure contact system, Rosenberger offers cell module connectors without flexing parts in the contact area. Systems from 100 to 350 A are available. Different assembly directions, coding variants as well as cross sections can be implemented according to customer-specific requirements.

Rosenberger HV fuses ensure the safety of high voltage PDUs used in electric vehicles. Watertight and vibration-proof, they feature a HVIL (high-voltage interlock) and are characterized by their lightweight plastic housing. Fuses and the corresponding insert can easily be replaced without opening the component housing.