Factory assembled copper data cable trunks

The Rosenberger MTD® Connection System is an industry standard* Ethernet transmission system for optimized jacketed Twisted-Pair cables. Its excellent transmission and electrical performance, reduced weight, size and cost benefits have set new standards for 100 Mbps and 1 Gbps single connection Ethernet implementation in vehicles. Compared to other solutions currently available a key advantage of Rosenberger’s new connection system is the impedance-controlled transition area from cable to connector interface. Its small size in combination with several coding features allows multiple wire pairs to be placed in close proximity ensuring installation space is kept to a minimum. Furthermore, the honeycomb structure provides low crosstalk, good symmetry and can be extended modularly.

Electric Vehicles (LEV) including e-bikes, e-scooters and pedelecs as well as for UGVs and drones. Providing fast and reliable magnetic connection, these are particularly suited to data communication and power transmission of voltages up to 60 V and current loads up to 40 A. The magnetic locking and precision self-mating capability prevents any accidental or forced disconnection from damaging the connector or the LEV. Furthermore, the high tolerance pin and socket design permits a large number of mating cycles. The RoPD® connection system is ideal for many LEV connection applications – including battery changing and charging – where frequent connection and disconnection is required. The four data contacts and two power transmission pins make a hot-plug capability unnecessary as the data contacts activate the power following connection. For added flexibility the data contacts can be used as a BUS system with an additional supply voltage. Versions of the RoPD® system are also available for EnergyBus applications.

Rosenberger HVR®200 connectors offer an excellent dimension/performance ratio, combining high current carrying capacity of 210 A at 85 °C while keeping dimensions to a minimum. These two-pin connectors are ideal for connecting elements between a battery and an inverter or for installation in power distribution units (PDU). To suit the relevant installation or usage requirements, the portfolio includes an angled or straight header as well as a straight cable coupler.

The 3-pole HVR®260 connector system for collective shield applications is used to connect electric motors up to a continuous current of 270 A. Despite its lightweight aluminum housing it is capable of operating safely at extreme temperature ranges from -40 °C to +150 °C. It is certified to vibration severity level IV. Customer-specific variants are available on request.